WHAT'S NEW   

Emsys IT presented their new technology at EMPACK 2014 Brussels.

Please meet one of our Vision experts!

Expertenrondetafel over de toekomst van de printingsector.

Survival in der Druck- und Verpackungsindustrie.

OPTIMIZE YOUR PAPER PROCESS STEP BY STEP

Below is an example of the whole work flow process in the paper industry.

We scan and interpret all original barcodes (and RFID tags) of all paper mills, with full support of all EDI standards (Papinet, IFRA, CEPI, EDIPAP, EDIFACT, XML).

read more about PSS (Process Software Solution)

1. SCANNING AT RECEPTION

The reception planning gives you an overview of all scheduled receptions. You scan the original barcode or RFID tag from the producer of all the unique reels, pallets, ink containers, inserts or other consumables. The data will be automatically sent your main system (ERP or MIS).

• Elimination of administrative work.
• No queues with trucks.
• No unplanned deliveries and emergency procedures.
• No wrong paper in your warehouse.

You register each individual reel or pallet with the right warehouse location, making efficient picking and warehouse management possible.

• Never search for paper in the warehouse.
• Never unidentified paper.
• Real-time stock info.

2. SCAN ON LOCATION

3. SCANNING DURING PRODUCTION

You register the output of stock and control the paper type by scanning at the machine.

• No paper can be used wrongfully for a certain production.
• Reduction of error costs by paper control.
• No mismatches in amounts (too much/too little paper in stock) thanks to up-to-date stock info.

4. OVERVIEW OF REST PAPER

You have a complete overview of the rest reels/pallets in your system. Rest reels/rest pallets are proposed first for each production order.

• Reduce your rest reel/pallet creation.
• Rests or older reels/pallets in your stock will be minimized.
• Registration of the origin of your remaining reels/pallets.

5. REGISTRATION OF DAMAGE

You can register damage easily at any point in the work flow by scanning the original barcode and choose data like damage type, cause and date in a drop down menu. A damage report can be printed directly.

• Register the origin of any damage.
• Detect and reclaim damaged deliveries immediately.
• Compose detailed damage reports.
• Detect the origin of excessive paper consumption.

You know how much waste you produce per production. You register the amount of waste in weight.

• You know exactly how much paper waste you deliver to your buyer.
• You receive the right amount of money for each kilogram.
• You can detect the origin of excessive paper waste in a production.

6. WASTE MANAGEMENT

7. SEMI-FINISHED GOODS

With the output module you track and trace the semi-finished products during the whole work flow.

• No more searching for pallets.
• Efficient work in progress.
• No incorrect routing.
• Know your loss in every step.
• No errors in operation.

8. MANAGEMENT OF THE PRODUCTION
PROCESS

Semi-finished goods and inserts will be validated in every step in the production. Even the end packaging can be tracked and traced.

• Overview on production process.
• Follow your work in progress in real time
• Know the exact phase of each order in the process in real time

9. SCANNING OF SHIPPING

Semi-finished goods and inserts will be validated in every step in the production. Even the end packaging can be tracked and traced.

• Overview on production process.
• Follow your work in progress in real time
• Know the exact phase of each order in the process in real time

Finished products but also semi-finished products and pallets are carefully registered. Wrong shipments will be prevented.

• No wrong deliveries to your customers.
• No reputation damage.
• No extra handling costs.
• No search work anymore.
• No missing pallets.

10. DISTRIBUTION

With the implementation of the paper tracing system on strategic points on your distribution channel, you have a full traceability of your finished products in real time through the use of bar codes or RFID.

• You can always find back your goods if they are ‘lost’ somewhere
• You are aware of late deliveries.
• Prove of each delivery.
• Full control of 'high value' material.

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We gladly inform you further about our solutions. Make an appointment for an explanatory conversation.

Call +32 (0)3 641 89 50 or send us an email.

WHAT WE DO

Process analysis
Software development
Hardware integration
Consulting



 


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SECTORS

Production
Printing
Packaging
Logistics
Healthcare

PRODUCTS

Vision Technology
PSS (Paper Software Solution)
PSS PIL

VPP (Virtual Paper Port)
Sustainability (monitoring and reporting)
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